The welding quality should be ensured during single wire welding. After the welding is completed, the welding point should be smoothed and rounded with sandpaper to avoid foreign objects such as welding slag. In addition, after the welding is completed, use a plastic tube or other suitable tool to put all the monofilaments at the welding point together and swing a few times to ensure that all the monofilaments are of the same length.
Appropriate eye molds should be selected during conductor production: the size of the eye mold is 0.002-0.005mm larger than the outer diameter of the conductor to be formed; the eye mold material requires high wear resistance, high strength, and high smoothness. It is recommended to use a polymer mold or a diamond mold and Regular inspection and maintenance should be done to prevent the aperture from becoming larger due to excessive wear of the mold, resulting in the outer diameter of the stranded conductor becoming larger; in addition, the implementation of process discipline is very important. It is forbidden to use different specifications of eye molds for conductors of the same specification.
As far as possible, the double wire is used for conductor threading, and the double wire is pulled out by a multi-head wire drawing machine at one time, which has better stability and consistency, and can avoid the push caused by the difference in length and elongation between the monofilaments. Silk.