Combining breakout connectors and high-voltage auxiliary connectors will help reduce the number of connectors on the car and simplify the overall architecture.
High voltage busbar
In the wiring design, in addition to reducing the weight of the wiring as much as possible, saving the wiring space is also an important aspect for engineers to consider. The high-voltage busbar can replace the round wire, which not only saves space, but also makes the assembly more convenient. Therefore, it also helps to improve the level of automated assembly, and further improves the quality and uniformity of assembly. Aptiv has developed unique high voltage connection design solutions to address thermal expansion and shielding of bus bars.